When I started perusing
yesterday's announcement about Veeco's purchase of Mill Lane Engineering,
a small Massachusetts-based manufacturer of web coating and deposition
systems for flexible solar panels and other substrates, the name of the
acquired firm rang a bell. When I saw that the company had an existing
order with a "leading manufacturer of thin-film copper indium gallium
selenide (CIGS) solar cells," I knew why that memory bell had rung:
During my visit to Global Solar Energy's brand-spankin' fab south of
Tucson, I had seen the Mill Lane gear on the factory floor.
At the beginning of the CIGS cell production line, Global's CTO and
tour guide Jeff Britt showed me the two web sputtering tools, which are
used to deposit the molybdenum back-contact layer as well as a very
thin chromium film that promotes better adhesion of the "Moly" to the
footwide stainless-steel-foil substrate. The 8-MW tools are capable of
rolling at about a one-meter-per-minute process speed, according to
Britt.
Although Mill Lane put the system together, he said that Global had
its own ideas about what the equipment should be and took about a
"80-90% complete design to the toolmaker. We knew very specifically
what we wanted."
The overdue, much-anticipated write-up of my Global Solar
experience will appear within the next week in Chip Shots (no,
really!), so check back for more details of the CIGS company's new
factory, process toolset and flow, and ramp plans.