Photovoltaics International Papers

This paper explains how these modern production concepts are implemented in ISC’s lab, and details the plans for their utilization in future production sites, with illustrations of the key benefits in practice. With these modern manufacturing concepts, it will even be possible to bring future c-Si PV production back to the EU with the choice of an appropriate cell concept (high efficiency but proven technology, e.g. interdigitated back-contact (IBC) cells, such as ZEBRA) and a sound business plan.

Today, solar power is one of the cheapest ways of providing energy internationally, partly because of the excellent R&D work in Europe. Prices of modules have fallen by half in the past three years, and at the same time the use of solar power has been steadily increasing. The reason why there has been an increase in the use of solar energy in Europe and Germany is the achievement of the climate targets of the Paris Agreement. While the machines for the production of solar modules are still manufactured in Germany, the production of cells has now almost completely migrated to Asia. Therefore, the VDMA commissioned a study from Fraunhofer ISE to evaluate whether the production of solar modules at competitive costs could again be realized in Europe. This paper presents the results of the VDMA study.

Solar modules with half-size solar cells have the potential for becoming the new standard. The cutting of cells leads to electrical recombination losses at the cell level, which are more than compensated by reduced resistive losses as well as by current gains at the module level. At the same time, the cutting process must be optimized to avoid mechanical damage that could lead to cell breakage in the module. Module design opportunities for hot-spot protection, shading resistance and energy yield optimization are presented in this paper. Module power can be increased by 5–8%, which justifies the investment in additional equipment for cell cutting, stringing, lay-up and bussing. Half-cell technology is highly attractive for new solar module production capacity.

Bifacial cells and modules collect light falling not only on the front side of the panels but also on the rear; this additional collection of light increases the total absorbed irradiance, and accordingly the generated current. One of the remaining questions is: what temperature do bifacial solar panels operate at compared with monofacial panels? The extra light absorption at the rear will heat up the modules more, but at the same time, the parasitic heating by the absorption of infrared light is reduced, because infrared light is mostly transmitted through the glass–glass panels. In this paper, different bifacial and monofacial cell and module architectures are considered for the calculation of the energy spectra for all heat loss and absorption processes and the effective heat input. The heat transfer coefficients and the heat capacities of modules with different rear panels are given. Actual module temperatures for different layouts are presented and discussed for low- and high-irradiance (diffuse/direct) conditions in the Netherlands.

Tandem solar cells combine several solar cells with different photoabsorbers, stacked in a descending order of bandgap energies. They come in many flavours, but one promising combination is a bottom cell of c-Si or copper indium gallium selenide (CIGS) and a top cell of perovskite. Perovskite solar cells are thin-film solar cells with many advantages, such as a low-cost, high-throughput sheet-to-sheet and rollto- roll production, and a tuneable bandgap. Their long-term instability, however, is a challenge that needs to be overcome in order to make these cells a success. In this paper it is demonstrated that, by combining comprehensive loss-reduction strategies with effective large-area fabrication, perovskite-based tandem solar modules have the potential to yield power conversion efficiencies (PCEs) that are significantly higher (PCE of up to 45%) than those of established PV technologies, and can be manufactured on an industrial scale.

Solar simulators are among the most important and fundamental measurement tools in photovoltaic production facilities as well as in R&D labs. Two major solar simulator technologies can be distinguished: xenon light sources and, more recently, light sources using light-emitting diodes (LEDs). While xenon solar simulators are a well-established technology, LED-based systems appear to be promising candidates for future applications, as they provide a higher flexibility with regard to the flash times, spectral light composition and intensity. Measurement recipes for power quantification under standard test conditions (STC) can be adapted to high-efficiency cells, which require longer flash times. Furthermore, fast inline spectral testing, such as a rapid external quantum efficiency (EQE) test or a rapid reflectivity test, becomes feasible. However, the development of LED-based systems requires well-designed optical and electronic components to ensure high-precision measurements on the basis of a laterally uniform and temporally stable light field.

Today’s industry-standard B-doped monocrystalline silicon still suffers from light-induced degradation (LID) of the carrier lifetime. Illumination at elevated temperatures leads to a so-called regeneration, i.e. a recovery of both the carrier lifetime and the solar cell efficiency. However, even though the carrier lifetime on test wafers increases from about 1ms after processing to 3ms after regeneration, the corresponding PERC+ cell efficiencies in both states are identical; possible reasons for this discrepancy are discussed in this paper.

Silicon heterojunction (SHJ) solar cells are the archetypes of ‘fullsurface passivating contact’ solar cells; such contacts are required in order to achieve typical open-circuit voltages of up to 730–750mV. Although SHJ technology has fewer manufacturing steps and enables higher efficiencies than standard passivated emitter and rear cell (PERC) technology, the market has been slow in taking it up. This paper discusses some of the obstacles that have been overcome in the last 10 years, and shows why the technology is now readier than ever for a competitive mass-market launch.

Stable high voltages in solar cells and modules are becoming increasingly important as large PV systems are being set up in desert regions and are therefore exposed to high temperatures. High-voltage solar cells have lower temperature coefficients and thus produce a higher energy yield for such PV systems. Standard passivated emitter rear cell (PERC) devices have moderate voltages below 680mV, and also have the risk of degrading in such regions, because of light and elevated-temperature induced degradation (LeTID) effects and, in more recent observations, passivation degradation. This paper presents a solution for PERC producers to easily make the switch to n-type passivated emitter, rear totally diffused (nPERT) solar cells, which are capable of stable efficiencies above 22% and voltages close to 700mV, at almost no additional cost.

SolarWorld has played a pioneering role in triggering and implementing the shift from p-type multicrystalline aluminium backsurface field (Al-BSF) to p-type monocrystalline passivated emitter and rear cell (PERC) as the next mainstream solar cell technology, and recognized PERC to be the door opener to an extremely simple and cost-effective implementation of a bifacial solar cell. This paper reviews PERC technology development at SolarWorld, featuring an industrial baseline process for monocrystalline five-busbar (5BB) p-type PERC solar cells exceeding 22.0% median (22.5% maximum) cell efficiency by May 2018, before operations at SolarWorld came to a final halt.