New Product: Two-rail decentralized junction box from Tyco requires 50% less jumper cable

August 2, 2010
Facebook
Twitter
LinkedIn
Reddit
Email

Product Briefing Outline: Tyco Electronics now offers a new way for locating junction boxes on a PV panel. Compared to the commonly used centralized junction boxes in the PV industry, the new two-rail decentralized junction box requires 50% less jumper cable to connect to the next solar panel, as the junction boxes are located in the corner of the panels.

Problem: Through the decentralization of the two-rail junction boxes, panel manufacturers are able to use less and shorter cross connects (saving labour and costs) because every string is protected by one junction box with 1 diode.

This article requires Premium SubscriptionBasic (FREE) Subscription

Try Premium for just $1

  • Full premium access for the first month at only $1
  • Converts to an annual rate after 30 days unless cancelled
  • Cancel anytime during the trial period

Premium Benefits

  • Expert industry analysis and interviews
  • Digital access to PV Tech Power journal
  • Exclusive event discounts

Or get the full Premium subscription right away

Or continue reading this article for free

Solution: The decentralized junction box uses less cross-connects than standard centralized boxes, offers excellent thermal management capabilities and enables engineers to design new innovative solar panel layouts. The general design idea is using two small two-rail junction boxes separately located in the corners of the solar panels plus one small junction box in the middle (compared with the common standard layout of one bigger four-rail junction box with three diodes in the centre of the panel).

Applications: PV Modules junction boxes.

Platform: With this new design concept it is easy to enlarge solar panel layouts by just adding a junction box in the centre to protect additional strings. No complicated routing is required. The low profile design (only 18.5mm height) of the two-rail decentralized junction box enables the device to be easily terminated with the slim line connector system by Tyco Electronics. The new decentralized junction box meets IEC 61215 ed.2 (VDE V 0126-5) specifications.

Read Next

May 1, 2026
TPREL has proposed investment of up to INR65 billion (US$685 million) to establish a 10GW solar PV ingot and wafer manufacturing plant. 
Premium
May 1, 2026
“We have copper shortages, aluminium shortages [and] all kinds of raw materials are struggling,” says the GEA's John Mitchell.
May 1, 2026
US cadmium telluride (CdTe) thin-film solar manufacturer First Solar has posted increased sales and income for the first quarter of 2026.
May 1, 2026
CIP has acquired Orsted’s European onshore portfolio with 826MW of operational and under-construction capacity. 
April 30, 2026
Australia's surging solar adoption has driven battery energy storage systems (BESS) in the National Electricity Market (NEM) to more than triple their daytime-to-evening energy shifting in the first quarter of 2026, according to AEMO's latest Quarterly Energy Dynamics report.
Premium
April 30, 2026
US solar is 'relatively strong [because] the fundamentals for solar are really strong,' Aurora Solar's Fox Swim tells PV Tech Premium.

Upcoming Events

Upcoming Webinars
May 27, 2026
9am BST / 10am CEST
Media Partners, Solar Media Events
June 3, 2026
National Exhibition and Convention Center (Shanghai)
Solar Media Events
June 16, 2026
Napa, USA
Media Partners, Solar Media Events
August 25, 2026
São Paulo, Brazil
Solar Media Events
October 13, 2026
San Francisco Bay Area, USA