ICOSOLAR encapsulant from ISOVOLTAIC simplifies assembly process

August 30, 2012
Facebook
Twitter
LinkedIn
Reddit
Email

ISOVOLTAIC is offering a new encapsulating material which is combined directly with its production proven ICOSOLAR backsheets and completely replaces a layer of encapsulating material in the module.

Problem

Reducing material costs, especially in the area of module assembly are critical. However, concern should be given to overall product reliability factors against lower cost or reduction in material layers, especially in the critical backsheet area.

This article requires Premium SubscriptionBasic (FREE) Subscription

Try Premium for just $1

  • Full premium access for the first month at only $1
  • Converts to an annual rate after 30 days unless cancelled
  • Cancel anytime during the trial period

Premium Benefits

  • Expert industry analysis and interviews
  • Digital access to PV Tech Power journal
  • Exclusive event discounts

Or get the full Premium subscription right away

Or continue reading this article for free

Solution

ICOSOLAR encapsulant is manufactured from a new material (TPO – thermoplastic polyolefin) and is claimed to have advantages over various materials used previously. A layer of encapsulant material between the cell and the backsheet is replaced completely, simplifying the manufacturing process of photovoltaic modules. Combined with the established ICOSOLAR backsheets, the encapsulating layer is claimed to exhibit excellent adhesion to all common encapsulating materials and does not form any acetic acid in the damp heat test. By comparison with EVA, encapsulant exhibits less water absorption and water vapour permeability as well as improved damp heat and UV stability.

Applications

c-Si PV module encapsulation.

Platform

With ICOSOLAR 4002 (ICOSOLAR AAA3554 with encapsulating material), ICOSOLAR 4006 (ICOSOLAR APA 4004 with encapsulating material) and ICOSOLAR APA 3G plus (ICOSOLAR® APA 3G with encapsulating material), ISOVOLTAIC enables more efficient production of photovoltaic modules. ICOSOLAR backsheets with encapsulant can also be ordered cut-to-size thus creating less waste in downstream processing.

Availability

Currently available.

Read Next

Premium
March 27, 2026
PV Tech Premium explores the challenges of solar panel recycling, the evolving policy landscape and opportunities for recyclers in the US.
March 27, 2026
The US International Trade Commission (ITC) has begun an investigation into tunnel oxide passivated contact (TOPCon) solar products in the US, following a complaint by US thin-film module manufacturer First Solar.
Premium
March 27, 2026
PV Tech spoke with Maximo on the use of robotic solar installation solution at AES' Bellefield utility-scale project and upcoming trends in PV robotics.
Premium
March 27, 2026
Arthur Cao outlines how fresh approaches are needed to ensuretracker-based PV systems are designed adequately to avoid unnecessary failures.
March 27, 2026
Two module production facilities in China have been awarded the first Supply Traceability Standard certifications by Europe’s Solar Stewardship Initiative (SSI).
March 27, 2026
Axpo will supply 83GWh of solar to McDonald’s under a 10-year PPA, while EDP adds 90MW with two Navarra PV plants.

Upcoming Events

Solar Media Events
April 15, 2026
Milan, Italy
Solar Media Events
June 16, 2026
Napa, USA
Solar Media Events
October 13, 2026
San Francisco Bay Area, USA
Solar Media Events
November 3, 2026
Málaga, Spain
Solar Media Events
November 24, 2026
Warsaw, Poland