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On the fabrication of high-efficiency mc-Si PERC-based solar cells on diamond wire-sawn surfaces using industrially viable etching technologies

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By Bishal Kafle; Pierre Saint-Cast; Ahmed Ismail Ridoy; Sebastian Nold; Jonas Schön; Marc Hofmann; Jochen Rentsch; Laurent Clochard; Edward Duffy

Improving the texturing approach for diamond wire-sawn (DWS) multicrystalline silicon (mc-Si) wafers is one of the key steps to decrease its efficiency gap with monocrystalline silicon-based solar cells. In this regard, black silicon texturing has increasingly caught attention of both academia and industries as a potential approach towards mass production of high-efficiency mc-Si solar cells. In this paper, the challenges of implementing such a texture, with unique feature sizes, in mass production are discussed in detail, and the latest results are reviewed. Finally, results of the first trials at high volume manufacturer applying an alternative plasma-less dry-chemical etching (ADE) method are presented.

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Photovoltaics International Archive
Welcome to Photovoltaics International 41. An emerging theme in the industry further downstream is the growing variety of bankable PV modules. It’s a topic we’ll be picking up on 23-24 October at our PV ModuleTech conference in Penang, Malaysia. This issue of PVI captures the ongoing work to drive improvements across the full range of those technologies. From the exploration of next generation CIGs cells to the commercial improvements of PERC by Trina Solar, this edition neatly captures that variety. Fraunhofer ISE reviews the latest results from efforts to improve the texturing of diamond wire sawn wafers. Trina Solar presents a roadmap for PERC improvements that it claims could halve costs while pushing efficiencies to 24% in around seven years. ECN and imec explore the latest developments in integrated cell to module manufacturing approaches from the more familiar multi-busbar and multi-wire to shingling and woven fabric and foil-based module technologies for back contacted cells. Elsewhere, CSEM INES zooms in on a major limiting factor for silicon heterojunction cells, metallization. All the regular features including our news reviews and R&D spending report make a return, plus lots more. Following on from this bumper edition, PVI42 will be published in Spring 2019.

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