DSM's AR coatings can be applied on older PV panels in existing solar parks that use modules without an AR coating. Image: DSM

DSM's AR coatings can be applied on older PV panels in existing solar parks that use modules without an AR coating. Image: DSM

The ‘Retrofit AR’ coating, an offspring of DSM’s industry-leading anti-reflective (AR) coatings, gives older, uncoated solar modules an instant energy  boost of up to 3%, according to lab and field tests. For power plants built before 2012, it is an especially attractive way to increase yield while keeping feed-in tariffs high and boosting internal rate of return (IRR), compared to panel replacement programs. 

Problem

AR coatings on the front side glass of photovoltaic (PV) panels were first introduced at commercial scale in 2012. Today, their technology is state-of-the-art, boosting the PV panel’s yield by 3-4%. However, many older PV power plants in operation do not have panels with an AR coating and can suffer from yield losses, due to the higher reflectivity of the cover glass. There is a need for AR coatings that can be applied on older PV panels in existing solar parks at competitive scale – without having to replace them in expensive repowering programs.

Solution

DSM’s Retrofit AR coating for solar parks is applied by a tractor-driven spray coating applicator, coating approximately one PV panel per 0.5 seconds (several megawatts per day) in, for example, a ‘four-up’ landscape configuration. This technology can improve the performance and yield of older solar parks instantaneously by unlocking additional value, boosting IRR, and achieving a payback time of within three years. WiseEnergy and Enerparc recently unveiled the results of a two-year pilot program using DSM’s technology. The DSM Retrofit AR coating delivered a power gain of 2-3% across some eight different power plants in Germany and Italy. Commercialized in spring 2019, the coating has been applied at multi-megawatt scale since. For power plants built before 2012, it is an especially attractive way to increase yield.

Applications

AR coatings can be applied on older PV panels in existing solar parks that use modules without an AR coating. 

Platform

The Retrofit AR coating’s performance has been extensively lab-tested according to all IEC 61215 standards and other common PV glass and module tests. The silica-based coating is highly stable, even after approximately 260 hours of UV exposure during IEC weatherometer (WOM) tests, in both wet/rainy and dry cycles. After rigorous tests, such as exposure to 1,000 hours of damp heat or ten humidity cycles, its transmission remains at industry standard. Field tests prove that panel yield boost is almost immediate, and that rain showers just minutes after coating do not negatively affect a panel’s performance gains. 

Availability

Commercially available since spring 2019.

PV Tech is hosting the first of the new TechTalk series webinars that will take place on the 12th March 2020 at 15.00 CET.
 
In this webinar, Jörn Brembach, Commercial Manager Europe at DSM Advanced Solar, will outline the key features of the Retrofit AR coating, its durable technology, and its application process. 

Importantly, he will also share the results from industrial-scale use cases in Germany, Italy, and the Czech Republic. Jörn will also address the service’s bankability and explain which solar parks could benefit most from the coating. 

Jörn will be joined by Andrea Viaro, JinkoSolar’s Head of Technical Service and Product Management Europe, who will elaborate on the tests JinkoSolar has undertaken to ensure product warranties on its modules are not affected. 

Finally, Diego Molina, Innovation Manager at WiseEnergy, will discuss the coating’s impact and application from an asset management perspective, explaining how WiseEnergy evaluated the product on smaller PV power plants and why the company also decided to apply it to larger-capacity plants.

To register, click here.
 

To register your interest in taking part in the TechTalk webinar series, please enquire here.
 

Tags: royal dsm, anti-reflective coating, pv modules, pv power plants, europe, jinkosolar, wise energy, enerparc, techtalk webinars

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