GTM Research report predicts BOS system costs will exceed those of PV modules by next year

Facebook
Twitter
LinkedIn
Reddit
Email

A new research report by GTM Research, Solar PV Balance of System (BOS): Technologies and Markets, is reporting that in 2012 balance of system costs will surpass PV module costs on a cost per watt scale. The report, written by Manhal Aboudi, identified BOS costs in 2010 at US$1.43 per watt, or 44.8% of a standard, utility-scale crystalline silicon (cSi) solar project. As solar PV module prices continue to drop, GTM suspects that in 2012 the BOS cost for the same project will increase to 50.6%.

The report speculates that attention will be shift to include more economic gains for BOS components and services, which include mounting, structures, foundations and labor. GTM Research’s report details product improvements and economic positioning for the key BOS components and includes cost roadmaps, component market sizing and mounting structure on a global and country demand for the US, Europe, China and Japan.

This article requires Premium SubscriptionBasic (FREE) Subscription

Try Premium for just $1

  • Full premium access for the first month at only $1
  • Converts to an annual rate after 30 days unless cancelled
  • Cancel anytime during the trial period

Premium Benefits

  • Expert industry analysis and interviews
  • Digital access to PV Tech Power journal
  • Exclusive event discounts

Or get the full Premium subscription right away

Or continue reading this article for free

“The PV market has new focus,” said Shayle Kann, managing director of GTM Research’s solar practice. “While the module will remain the most costly single part of a PV system for the foreseeable future, the large combined cost of BOS components will inevitably engender greater activity and innovation across the BOS value chain. We expect to see BOS consolidation, integrated business models and increased supplier competition in the coming years as more companies see the BOS as a major revenue opportunity in the PV market.”

The BOS report maps costs through 2013 and includes research data on global and country market shares for mounting structures, which happen to amount to the largest share of BOS component costs at US$0.23 per watt. In its report, GTM Research found that in a global setting, rooftop mounting structures accounted for 83% of 2010’s total market. However, that number is expected to decrease to 66% by 2015 as solar demands expand beyond Europe. In addition, North America and Asia’s utility markets are anticipated to demand ground-mounted fixed and tracking structures at a global share of 27% and 7%, respectively by 2015.

“Mounting structures are an access point for both BOS cost reductions and business opportunity,” commented Aboudi. “In the past we have seen highly localized mounting structure supply with fragmented share and product offerings. Larger companies such as SAPA, Gestamp Solar, Hilti and Cooper B-Line are now diversifying their product lines to better serve the global market and thereby reduce costs through scale as well as capture a larger piece of the mounting structure market.”

Read Next

June 8, 2026
Toyo has announced plans to add 1.5GW of heterojunction technology solar cell production capacity at its Houston, Texas facility.
June 8, 2026
US solar installer SUNation Energy and merchant cell manufacturer Suniva have agreed to merge to create an integrated platform combining US-based solar manufacturing with residential and commercial installation services.
June 8, 2026
Greenwood Sustainable Infrastructure (GSI) and the Ocean Man Nakoda Nation (OMNN) have broken ground on the 100MWac solar project in Saskatchewan, Canada.
June 8, 2026
MSolar Manufacturing has announced plans to invest US$23.7 million into a new vertically-integrated solar manufacturing facility.
June 8, 2026
Chinese solar tracker producer Arctech Solar signed 3GW of supply deals at the SNEC conference in Shanghai, China, last week.
June 8, 2026
The top 10 PV tracker manufacturers are investing in artificial intelligence applications or advanced materials to improve tracker performance or reduce solar project costs.

Upcoming Events

Solar Media Events
June 16, 2026
Napa, USA
Media Partners, Solar Media Events
June 30, 2026
Sacramento, California
Media Partners, Solar Media Events
August 25, 2026
São Paulo, Brazil
Media Partners, Solar Media Events
September 1, 2026
Mexico City, Mexico
Media Partners, Solar Media Events
September 9, 2026