Mondragon develops a high-throughput 150MW ‘Front Line’ tabbing and stringing system

February 23, 2017
Facebook
Twitter
LinkedIn
Reddit
Email
The Mondragon 150MW annual capacity Front Line system consists of two of its MTS 2500 tabbers and stringers and an IC150 interconnect system. Image: Mondragon Assembly

Mondragon Assembly has introduced a new 150MW annual capacity automated ‘Front Line’ tabber and stringer that includes an interconnect system. The high-throughput system in small footprint system provides improved space accommodation and flexibility for a wide-range of busbar configurations. 

Problem

This article requires Premium SubscriptionBasic (FREE) Subscription

Try Premium for just $1

  • Full premium access for the first month at only $1
  • Converts to an annual rate after 30 days unless cancelled
  • Cancel anytime during the trial period

Premium Benefits

  • Expert industry analysis and interviews
  • Digital access to PV Tech Power journal
  • Exclusive event discounts

Or get the full Premium subscription right away

Or continue reading this article for free

Due to the decrease in raw material costs, photovoltaic energy has become one of the cheapest energy sources in the market, having achieved an exponential growth in recent years. In light of this growth, module manufacturers increasingly require higher throughput production lines with higher degrees of automation and flexibility. As the number of busbars in the photovoltaic cells increases, the bussing, or interconnected welding process, becomes a bottleneck in many production lines.

Solution

The Mondragon 150MW annual capacity Front Line system consists of two of its MTS 2500 tabbers and stringers and an IC150 interconnect system.  This Front Line is designed to manufacture panels with cells of up to 6 busbars. The MTS 2500 tabber and stringer also enables a net production capacity of 2,400 cells per hour in a single welding track, which is claimed to be the fastest in the market to date and significantly reduces production bottlenecks with increased busbar configurations. Mondragon Assembly’s IC150 interconnect system is also designed to allow module manufacturers to increase the production rate while ensuring the product quality. The system is also suitable for half-cut cells. 

Applications

High-throughput tabbing and stringing in a small footprint and is suitable for half-cut cells and different technologies and wafer sizes.

Platform

Its innovative interconnection system allows the MTS 2500 Tabber and Stringer to reach a net production capacity of 2400 cells per hour. The MTS 2500 Tabber is designed to process cells of different technologies and sizes, and is capable of welding cells with up to 6 busbar. Thanks to its compact design, it only requires 7.5m2 floor space area. 

Availability

January, 2017 onwards.

16 June 2026
Napa, USA
PV Tech has been running PV ModuleTech Conferences since 2017. PV ModuleTech USA, on 16-17 June 2026, will be our fifth PV ModulelTech conference dedicated to the U.S. utility scale solar sector. The event will gather the key stakeholders from solar developers, solar asset owners and investors, PV manufacturing, policy-making and and all interested downstream channels and third-party entities. The goal is simple: to map out the PV module supply channels to the U.S. out to 2028 and beyond.

Read Next

Premium
April 2, 2026
Analysis: Some in the US solar industry are positioning tariffs as a silver bullet for manufacturers, but it may not be as straightforward as that.
April 1, 2026
Toyo Solar shipped 4.5GW of cells in FY2025, surpassing its full-year target, while module shipments reached 249MW.
March 30, 2026
Indian solar manufacturer Premier Energies has commissioned a 5.6GW solar module manufacturing facility in Seetharampur, Telangana.
March 30, 2026
The scope of supply chain diligence for PV projects in the US seeking tax credits has expanded, requiring greater vigilance in procurement, writes Intertek CEA's Paul Wormser.
Premium
March 27, 2026
PV Tech Premium explores the challenges of solar panel recycling, the evolving policy landscape and opportunities for recyclers in the US.
March 27, 2026
Australia's DCCEEW has launched an approach-to-market seeking an administrator to deliver the National Solar Panel Recycling Pilot.

Upcoming Events

Solar Media Events
April 15, 2026
Milan, Italy
Solar Media Events
June 16, 2026
Napa, USA
Solar Media Events
October 13, 2026
San Francisco Bay Area, USA
Solar Media Events
November 3, 2026
Málaga, Spain
Solar Media Events
November 24, 2026
Warsaw, Poland