New electrolyser technology could produce hydrogen at US$1.5/kg by mid-2020s

March 17, 2022
Facebook
Twitter
LinkedIn
Reddit
Email
Paul Barret, CEO of Hysata, and Gerry Swiegers, CTO in front of its proprietary electrolyser. Image: Hysata.

Australian electrolyser manufacturer Hysata claims its electrolyser technology could enable hydrogen production costs to fall below US$1.5/kg by the mid-2020s.

The research, which was published in the peer-reviewed scientific journal Nature Communications, confirmed Hysata’s ‘capillary-fed electrolysis cell’ can deliver a 95% system efficiency, almost 20% higher than modern alkaline electrolysers which produce the best system efficiency so far.

This article requires Premium SubscriptionBasic (FREE) Subscription

Try Premium for just $1

  • Full premium access for the first month at only $1
  • Converts to an annual rate after 30 days unless cancelled
  • Cancel anytime during the trial period

Premium Benefits

  • Expert industry analysis and interviews
  • Digital access to PV Tech Power journal
  • Exclusive event discounts

Or get the full Premium subscription right away

Or continue reading this article for free

Paul Barrett, CEO of Hysata said the technology will allow green hydrogen to “outcompete fossil fuel-derived hydrogen” with production cost to fall below US$1.5/kg by the mid-2020s putting Australia as a “leading manufacturer” and exporter of electrolysers.

“This is critical to making green hydrogen commercially viable and decarbonising hard-to-abate sectors,” said Barrett.

Barrett’s prediction is five years earlier than IRENA’s or research firm IHS Markit’s prediction costs for green hydrogen being able to outcompete blue (or grey) hydrogen in all major markets, with IRENA predicting a cost of US$2.46/kg by 2030 for Australia using solar as the energy source.

Barrett added the company is on its way to commercialise the technology and reach gigawatt scale hydrogen production by 2025.

Infographic explaining how Hysata’s capillary-fed electrolysis cell works. Image: Hysata.

A report about hydrogen production costs from the UK government’s Department for Business, Energy & Industrial Strategy (BEIS), suggested conversion efficiencies would increase to 82-86% for alkaline, PEM and solid oxide electrolysers by 2050.

Gerry Swiegers, chief technology officer at Hysata, said: “Hysata’s overall electrolyser system has been designed for ease of manufacturing, scaling and installation, delivering 95 percent overall system efficiency, equivalent to 41.5 kWh/kg, compared to 75 percent or less for existing electrolyser technologies.”

Swiegers added the technology stands to reduce both capital and operational costs for hydrogen producers to make green hydrogen.

The technology was first created by scientists at the University of Wollongong and will be commercialised by Hysata, backed by IP Group and the Clean Energy Finance Corporation (CEFC).

With green hydrogen projects increasing in the past few years, many initiatives have been announced in the past two years to ramp up green hydrogen production.

During COP26 last year, the UN-supported Green Hydrogen Catapult (GHC) committed to bring 45GW of green hydrogen electrolyser capacity to a final investment decision by 2026 and commissioning by 2027.

An European initiative, the HyDeal Ambition initiative aims to achieve 67GW of electrolysis capacity by 2030 and deliver green hydrogen across Europe at €1.5/kg (US$1.82) before 2030.

Read Next

February 18, 2026
Utility-scale solar and wind curtailment in Australia’s NEM reached a record high of over 7TWh in 2025, according to analyst Rystad Energy.
February 17, 2026
ACEN Australia has announced the integration of its 400MW Stubbo Solar project in New South Wales into its AU$750 million (US$530 million) non-recourse portfolio debt facility.
Premium
February 16, 2026
As Australia’s renewable sector matures, the coupling of solar and storage is emerging as the dominant paradigm for large-scale projects.
February 10, 2026
Energy platform Revera Energy has completed an expanded US$150 million credit facility for its UK and Australian portfolio.
February 10, 2026
WGEH has signed a Feasibility Phase Agreement to advance Stage 1 development of its 70GW renewable energy project in Western Australia.
February 6, 2026
The Australian government has launched a formal inquiry into the reuse and recycling of solar modules across the country.

Upcoming Events

Solar Media Events
March 24, 2026
Dallas, Texas
Solar Media Events
April 15, 2026
Milan, Italy
Solar Media Events
June 16, 2026
Napa, USA
Solar Media Events
October 13, 2026
San Francisco Bay Area, USA
Solar Media Events
November 3, 2026
Málaga, Spain