Mortenson deploys robotic pile distribution system to speed up solar project construction

Facebook
Twitter
LinkedIn
Reddit
Email
The GPS-enabled system is capable of holding up to 100 steel piles. Image: Mortenson.

Mortenson has partnered with Italian manufacturer Orteco to develop robotic equipment that can accelerate the construction of solar PV plants.

US-based engineering, procurement and construction (EPC) provider Mortenson said the new autonomous pile distribution system can lower the cost of new solar installations while allowing workers to be redirected to other tasks.

This article requires Premium SubscriptionBasic (FREE) Subscription

Unlock unlimited access for 12 whole months of distinctive global analysis

Photovoltaics International is now included.

  • Regular insight and analysis of the industry’s biggest developments
  • In-depth interviews with the industry’s leading figures
  • Unlimited digital access to the PV Tech Power journal catalogue
  • Unlimited digital access to the Photovoltaics International journal catalogue
  • Access to more than 1,000 technical papers
  • Discounts on Solar Media’s portfolio of events, in-person and virtual

Or continue reading this article for free

Capable of holding up to 100 steel piles, the GPS-enabled system can operate autonomously to position piles across utility-scale solar sites during construction.

Mortenson also uses semi-automated pile driving technology in solar project construction, a process that requires approximately 50% of the workforce compared to traditional pile driving methods, according to the company.

“When used together, the autonomous pile distribution system and semi-automated pile driving machines help reduce cost and risk of injuries, free much-needed workers for other critical construction tasks and decrease the overall time of delivering solar installations,” Mortenson said in a press release.

Both the autonomous pile distribution system and semi-automated pile driving machine are in use on current Mortenson PV projects in the US.

Last year energy company AES Corporation launched an artificial intelligence-enabled robot to support workers on PV project construction sites by performing the heavy lifting, placing and attachment of solar modules.

Dubbed Atlas, the robot’s artificial intelligence allows it to be trained on different solar structure and panel combinations, according to AES, which detailed the development of the robot in a feature article here.

17 June 2025
Napa, USA
PV Tech has been running PV ModuleTech Conferences since 2017. PV ModuleTech USA, on 17-18 June 2025, will be our fourth PV ModulelTech conference dedicated to the U.S. utility scale solar sector. The event will gather the key stakeholders from solar developers, solar asset owners and investors, PV manufacturing, policy-making and and all interested downstream channels and third-party entities. The goal is simple: to map out the PV module supply channels to the U.S. out to 2026 and beyond.

Read Next

March 17, 2025
Consisting of three utility-scale projects – 105MWp, 73MWp and 26MWp, respectively – the projects are expected to be completed in 2026.
March 14, 2025
Terabase Energy has raised US$130 million in finance to support the scale-up of its Terafab solar project assembly line.
March 12, 2025
Louth Callan Renewables will build two new solar projects in the US state of Delaware, with a combined capacity of 213MW.
March 6, 2025
GRS, a part of Gransolar Group, has been contracted by Recurrent Energy to build a 171MW solar-plus-storage site in Victoria, Australia.
March 3, 2025
AMEA Power has started construction at a 50MW solar power plant in Gontougo, in the north-east of the Ivory Coast.
February 19, 2025
DP Energy has sold permission to develop a 325MW solar project in Canada to the City of Medicine Hat in south-east Alberta.

Subscribe to Newsletter

Upcoming Events

Upcoming Webinars
March 19, 2025
12pm EST / 4pm GMT / 5pm CET
Solar Media Events
March 25, 2025
Lisbon, Portugal
Solar Media Events
March 26, 2025
Renaissance Dallas Addison Hotel, Dallas, Texas
Media Partners, Solar Media Events
April 23, 2025
Fortaleza, Brazil
Solar Media Events
April 29, 2025
Dallas, Texas