Warning over TOPCon and HJT reliability

Facebook
Twitter
LinkedIn
Reddit
Email
Failures in TOPCon cells are a challenge the industry must respond to, says UNSW’s Bram Hoex. Image: UNSW

A leading PV technologist has called for cell-level testing to become the industry norm to prevent potentially severe degradation issues in next-generation solar cell technologies.

Professor Bram Hoex, deputy head of the School of Photovoltaic and Renewable Energy at the University of New South Wales, Australia, said problems uncovered in TOPCon and heterojunction (HJT) cells meant new testing regimes were needed to keep on top of new failure modes in rapidly commercialised technologies.

This article requires Premium SubscriptionBasic (FREE) Subscription

Unlock unlimited access for 12 whole months of distinctive global analysis

Photovoltaics International is now included.

  • Regular insight and analysis of the industry’s biggest developments
  • In-depth interviews with the industry’s leading figures
  • Unlimited digital access to the PV Tech Power journal catalogue
  • Unlimited digital access to the Photovoltaics International journal catalogue
  • Access to more than 1,000 technical papers
  • Discounts on Solar Media’s portfolio of events, in-person and virtual

Or continue reading this article for free

In an interview with PV Tech Premium published today, Hoex said issues such as metallisation contamination in TOPCon cells could lead to a performance decline of up to 50% in modules within only a few years.

Although most of these issues can be avoided with the right bill of materials, Hoex said that with new technologies moving from concept to production so quickly, more detailed cell-level testing was required as standard within the industry to pick up on emerging failure modes.

Hoex said that as the vast majority of modules using new cell technologies are produced by large Tier 1 Chinese producers, which are aware of the problems and have advanced testing capabilities, he did not fear a “ticking time bomb” with TOPCon and HJT reliability. But he said in markets such as the US, where efforts to establish a domestic PV supply chain are leading to the emergence of new, less experienced manufacturers, there was a greater risk of problems emerging.

“If those companies think that TOPCon is as robust as PERC, they will get some nasty surprises,” he said.

Ultimately, Hoex warned that the industry needed to exercise caution in its rush to embrace next-generation technologies without giving due attention to reliability.

“The main thing I’m saying is stability is as important as efficiency,” he said. “So, if your degradation rate increases significantly, then your high efficiency is worth nothing. You lose all the benefits. If your degradation rate goes up, then your LCOE may even be higher than a stable PERC module.”

To read PV Tech Premium’s interview with Bram Hoex in full, click heresubscription required.

7 October 2025
San Francisco Bay Area, USA
PV Tech has been running an annual PV CellTech Conference since 2016. PV CellTech USA, on 7-8 October 2025 is our third PV CellTech conference dedicated to the U.S. manufacturing sector. The events in 2023 and 2024 were a sell out success and 2025 will once again gather the key stakeholders from PV manufacturing, equipment/materials, policy-making and strategy, capital equipment investment and all interested downstream channels and third-party entities. The goal is simple: to map out PV manufacturing in the U.S. out to 2030 and beyond.

Read Next

July 8, 2025
The Chinese government has moved to curb excessive competition in the PV sector and stabilise pricing as companies report growing losses.
July 4, 2025
Risen Energy’s mass-produced heterojunction (HJT) modules have reached a cell conversion efficiency of 26.61%, a record figure for the company.
Premium
July 2, 2025
ANALYSIS: China's leading PV manufacturers are locked in a new round of competition, aiming to outpace each other through record-breaking feats.
June 26, 2025
A group of minority shareholders in Norwegian silicon firm REC Silicon has triggered an investigation into the circumstances surrounding the closure of the company’s US polysilicon production site.
June 24, 2025
Chinese solar manufacturing giant LONGi has signed an agreement with Indonesia’s Pertamina New & Renewable Energy to build a 1.4GW module assembly plant in West Java, Indonesia.

Subscribe to Newsletter

Upcoming Events

Media Partners, Solar Media Events
September 2, 2025
Mexico City, Mexico
Solar Media Events
September 16, 2025
Athens, Greece
Solar Media Events
September 22, 2025
Bilbao, Spain
Solar Media Events
September 30, 2025
Seattle, USA
Solar Media Events
October 1, 2025
London, UK